P&P machine is that high-accuracy device which requires a clean working environment with constant temperature and humidity, so it’s necessary to have a routine maintenance.
Feature of Pick And Place Machine with flying camera:
1.Integrated flying vision system
2.6 Simultaneous pick-up head
3.Placement rates up to 14,000 cph
4.Up to 64 (all in 8mm)tape feeders
5.Accurately places a wide range of components including 0402, LED, BGA,0.4mm pitch QFP,SMT Connectors and many others
6.Panasonic Servo driven
Technical Parameters of Pick And Place Machine :
Maximum Board Dimension
630*300mm(1200mm optional)
Number of Heads
Placement head:1 Nozzle:6
Max Tape Feeder Capacity
64(8mm or 12mm feeder)
Applicable tape reel feeder size
8mm,12mm,16mm,24mm,32mm,44mm,56mm
Average Placement Speed
13,500CPH
Vision Number
8(1 fiducial camera, 6 flying cameras, 1 IC camera)
Component range
Smallest components:0402, TQFP, QFN, BGA and other conventional components
Feeder Number
Tape feeder:64
Resolution
X/Y axis:0.01mm, Z axis:0.1mm
Rotation
±180°(360°)
Placement Accuracy
0.01mm
Power Supply
AC220V/110V
Power
500W
Machine Size
1420*1220*1665mm
Air Source
Above 0.6MP
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If you need a small line,we also have a lot option for you.
Maintenance
Arrange regular inspection and maintenance system.
Daily Inspection
Items
Items check before power on
①Temperature& Moisture: Temperature 20℃～26℃, humidity 45~70%
②Indoor environment: Air clean without aggregate air.
③No clutters within the placement area and keep rails clean.
④No spots on cameras and keep lens clean.
⑤No obstacles around the head nozzles
⑥Checking if nozzles are dirty, distorted; If so, please clean or change the nozzle.
⑦Checking if feeders are correctly installed in stacks and confirm no clutters on stack.
⑧Checking the connection of air connector and air hose
⑨Checking air pressure.
Items check after power on
①Checking if the monitor display normally after system start up.
②Checking if emergency button can work normally or not.
③Checking if placement head can move back to the origin.
④Checking if there's abnormal noise while placement head move.
⑤Checking all nozzles vacuum pressure.
⑥Checking if PCB moving on rails smoothly or not; Sensor workable or not.
⑦Checking if the board has been well fixed by magnetic bar and pins.
Monthly Inspection
Items
Detailed Inspection
X/Y axis
Make sure no abnormal noise while placement head moving.
X/Y motor
Make sure X/Y motors no overheating.
Nozzle
Checking if all nozzles are good without bend and nozzle surface is horizontal
Air hose
Checking the connection between air hose and machine, keep sure the hose in good situation without wearing or air leaking.
Step motor
Checking if any dirty on step motor, synchronous belt, Synchronous wheel. Make sure the Z-axis motor can up, down and rotate smoothly.
Z-axis motor
Checking if the placement head can go up and down smoothly. Use your finger to push the nozzle to check if it moves smoothly. Let each nozzle head up and down beyond the normal range.
Vacuum pressure
Checking nozzle vacuum pressure. If abnormal, please clean nozzles.
Positive pressure
Checking if the positive pressure normal.
Optical axis
Checking whether it is covered dusk. Please keep it clean and lubricated
Operation button
Checking each button to make sure they are well-worked
Connector
Checking if well-connected the air hose and air connector.
PCB clamp block
check their wear pattern
LED Technology
Efficacy: efficacy is a metric used to compare light output to energy consumption, measured in lumens per watt. LEDs use 50% to 90% less energy to produce the same amount of light as traditional light sources, resulting in cost savings.
Durability: LEDs, being solid state components, are unlike incandescent and fluorescent bulbs as they contain no tubes or filaments; they are much less prone to damage from external shock.
Long Life: Electronic components in LED light fixtures average 50,000 hours of life, much longer than traditional light sources. Long life means far lower maintenance and replacement costs when comparing LED lights to traditional light sources.
Environmental: LED lights contain no mercury or chlorofluorocarbons (CFCs), last longer and produce less waste, and are made from fully recyclable materials. Even aluminum fixtures and housings can be made of post-industrial recycled material.
Productivity: Recent studies have shown significant gains in productivity after traditional light sources have been replaced with LED technology.
Other LED Advantages
Operate in cold environments
Instant on
Silent operation - No flicker or buzzing sound
Solar power capable
Dimmable
Motion sensor capable
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