Automatic Pick and Place Machines for LED Assembly
Description
NeoDen4 is an Automatic Pick and Place Machines for LED Assembly, which features components flexibility, PCB flexibility and production flexibility.
It has 4 heads, vision system, auto rails, 48 electric feeders and conveyor supported.
NeoDen's capacity for components is from 0201, 0402 to BGA, QFN.
With its auto rails, NeoDen4 is applicable for 0.8m/1.2m/1.5m LED strips.
Some reviews and feedback from customers about this Automatic Pick and Place Machines for LED Assembly speak louder than what we say.
Specification
Model | NeoDen4 |
Machine style | Single gantry with 4 heads |
Alignment | Stage Vision |
Placement Rate | Vision on: 5,000CPH |
Vision off: 10,000CPH(Optimum) | |
Feeder Capacity | Tape feeder: 48(all 8mm) |
Vibration feeder: 5 | |
Tray feeder: 5 | |
Component Range | Smallest Size: 0201 |
Largest Size: 32x32mm (Lead Pitch 0.5mm) | |
Max Height | 5mm |
Rotation | ±180° |
Placement Accuracy | ±0.02mm |
X-Y Repeatability | ±0.02mm |
Board Dimension(mm) | Maximum: 310 x 1500mm |
| 140 x1500mm(With 1 waffle Tray) | |
Main Control | GUI |
Electricity Supply | 110V/220V |
Power | 180W |
External Dimensions(mm) | Machine size: 870(L)x680(W)x480(H) |
Packing size: 940(L)x740(W)x600(H) | |
Weight | Net Weight: 60Kgs |
Gross weight: 80kgs |
Features
1. Dual vision system (up-looking and down-looking camers), identify and calibrate the different components at one time, improves the accuracy of placement from 0201 to BGA;
2. Automatic electric feeders, reduce the feeding deviation;
3. General conveyor is supported, so a SMT production line can be setup, which is more time-saving and labor-saving;
4. Four placement heads can pick up and calibrate components at one time;
5. The device supports remote system upgrade, NeoDen provides a life long system upgrade service for free to you;
6. 19in display contributes to easier and convenient operation.
Placement effect
Standard Procedure of Assembly a Board
Step 1. Solder Printer
Place a small dab of solder paste on each pad where a component will sit.
To make this process faster, a stencil is laid over the board, and the paste is smeared over the stencil with a metal squeegee.
Step 2. Pick and Place Machine
Once the board has paste applied, we need to place the components on top (This can be done by hand or by a machine.)
A pick and place (PNP) machine uses a vacuum to lift a component off of a piece of tape, rotate it to the right orientation, then place it on a circuit board that has been coated with solder paste.
It takes a few hours to setup a machine to build the assembly, but once everything is running, it is very fast.
Step 3. Reflow Oven
After pick-and-place, the paste must be reflowed to create a solid solder joint.
The boards are put on a conveyor belt that moves slowly through a large oven, exposing the boards to enough heat to melt the solder (about 250°C!).
As the board moves through the oven, it encounters different temperature zones, allowing it to warm up and cool down at a controlled rate.
NeoDen4 automatic pick and place machine nozzles
NeoDen4 pick and place machine accessories
About Us
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