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The Role And Structure Of Wave Soldering Machine

Nov 02, 2022

1. Wave soldering machine is a kind of process technology with the help of pump pressure, so that the molten liquid solder surface to form a specific shape of the solder wave, when inserted components of the assembly at a certain angle through the solder wave, in the pin soldering area to form a solder joint. The components are first preheated in the preheating zone of the welding machine as they are transferred by the chain conveyor (the component preheating and the temperature to be reached are still controlled by a predetermined temperature profile). In practice, the preheating temperature of the component face is usually also controlled, so many machines have an additional corresponding temperature detection device (e.g. infrared detector). After preheating, the components are fed into the soldering bath for soldering. The tin bath contains molten liquid solder, the nozzle at the bottom of the steel bath will melt touch solder sprayed out of a certain shape of tin wave, so that the component welding surface through the tin wave when the solder wave is wetting the solder area and to expand the filling, the final realization of the welding process.

2. Wave soldering machine furnace generally has a transmission system, heating system, photoelectric control system, cooling system, flux supply system, as well as the chain on the clip cleaning system and air compression system, in addition, also has a dirty air emission system and solder temperature control system, high-end wave soldering furnace also has a nitrogen filling system.

Features of NeoDen Wave Soldering Machine

Wave: Duble Wave

PCB Width: Max250mm

Tin tank capacity: 180-200KG

Preheating: 450mm

Wave Height: 12mm

PCB Conveyor Height (mm): 750±20mm

Control Method: Touch Screen

Transfer speed: 0-1.2m/min 

Preheating Zones: Room temperature-180℃

Heating Method: Hot Wind

Cooling Zone: 1

Cooling method: Axial fan

Solder temperature: Room Temperature—300℃

Transfer Direction: Left→Right

Temperature Control:  PID+SSR

Machine Control:  Mitsubishi PLC+ Touch Screen

Flux tank capacity: Max 5.2L

Spray Method: Step Motor+ST-6

Air source:  4-7KG/CM2, 12.5L/Min

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