PCBA processing rework rate is often plagued by the problem of high manufacturers, not only increases the production cost, but also affects the product delivery cycle.
I. Optimize the design process
In PCBA processing, the optimization of the design phase is critical to reducing rework.
1. Design standardization
Follow the design specifications to ensure that the layout of the circuit board is reasonable, to avoid design errors.
2. DFM (Design for Manufacturability)
Consider the feasibility of manufacturing in the design phase to reduce unnecessary complexity and improve productivity.
3. Simulation and Testing
Utilize simulation tools to verify the design, identify and solve potential problems in advance to avoid design defects in production.
II. Strict component selection
Component selection directly affects the quality of PCBA processing.
1. High-quality components
Choose high-quality components that have been certified and tested to ensure their reliability under various conditions.
2. Supplier management
Select reputable suppliers, establish a stable supply chain to ensure the quality of components and timely delivery.
3. Batch testing
Conduct sample testing before purchasing components in bulk to ensure that their performance meets the design requirements.
III. Optimize the production process
Optimization of the production process is to reduce the PCBA processing rework rate of the key, specific measures include:
1. Automated production
The use of automated production equipment, such as automatic chip mounter and wave soldering machine, to reduce errors in manual operation.
2. Process parameter optimization
According to the characteristics of different components and circuit boards, optimize the welding temperature, time and other process parameters to ensure welding quality.
3. Environmental control
Control the temperature, humidity and static electricity of the production environment to reduce the impact of environmental factors on production quality.
IV. Strict quality control
In PCBA processing, strict quality control is an important means of reducing rework rate:
1. Feed inspection
Strict inspection of all incoming components and materials to ensure that they meet quality standards.
2. On-line inspection
During the production process, on-line inspection is carried out using techniques such as SMT AOI equipment and SPI equipment to detect and correct problems in a timely manner.
3. Functional testing
Functional testing is carried out after the products are assembled to ensure that all functions are normal and to avoid rework after leaving the factory.
Company profile
Zhejiang NeoDen Technology Co., LTD., established in 2010 with 100+ employees & 8000+ Sq.m. factory of independent property rights, to ensure the standard management and achieve the most economic effects as well as saving the cost.
Owned the own machining center, skilled assembler, tester and QC engineers, to ensure the strong abilities for NeoDen machines manufacturing, quality and delivery.
40+ global partners covered in Asia, Europe, America, Oceania and Africa, to successfully serve 10000+ users in all of the world, to ensure the better and faster local service and prompt response.
3 different R&D teams with total 25+ professional R&D engineers, to ensure the better and more advanced developments and new innovation.
Skilled and professional english support&service engineers, to ensure the prompt response within 8 hours, solution provides within 24 hours.
The unique one among all of the Chinese manufacturers who registered and approved CE by TUV NORD.