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How To Prevent Wave Soldering Bridge Connection?

May 23, 2024

1. Use good solderability components and PCBs

Selection of good solderability components and PCBs can reduce the wave soldering machine when the case of bridging. Good solderability components and PCB surface coating materials easy to weld, and the size and location of the pad is more accurate, these factors can reduce the possibility of bridge.

2. Improve the activity of flux

Flux can help remove oxides, enhance the wetting properties of the solder, thereby improving the quality of welding. Improve the activity of the flux can reduce the possibility of bridging, because the flux can better wet the pad, so that the welding more uniform.

3. Preheat and increase pad wetting performance

Preheat the PCB can help the solder in the welding better flow, increase the pad wetting performance, thereby improving the quality of welding. Preheating temperature can be determined according to the specific PCB and components, generally can be increased to the appropriate temperature, such as 80 ℃ or so.

4. Improve the temperature of the solder

Increase the temperature of the solder can help the solder flow better when welding, so that the welding is more uniform. However, it should be noted that increasing the temperature of the solder may cause damage to the components and PCB, so you need to determine the appropriate soldering temperature according to the specific components and PCB.

5. Remove harmful impurities

Harmful impurities may affect the wetting properties of the solder, so that the quality of soldering degradation. Therefore, the need to remove harmful impurities before welding, reduce the cohesion of the solder, in order to facilitate the separation of the solder between the two solder joints. You can use some cleaning methods, such as detergent, alcohol, compressed air, etc. to remove harmful impurities.

ND2N8IN12

Features of NeoDen ND250 wave soldering machine

Heating Method: Hot Wind

Cooling method: Axial fan cooling

Transfer Direction: Left→Right

Temperature Control: PID+SSR

Machine Control: Mitsubishi PLC+ Touch Screen

Flux tank capacity: Max 5.2L

Spray Method: Step Motor+ST-6

Specification

Product Name Wave Soldering Machine Preheating Zones Room temperature-180℃
Wave Double Wave Solder temperature Room Temperature-300℃
Tin tank capacity 200KG Machine size 1800*1200*1500mm
Preheating 800mm (2 section) Packing size 2600*1200*1600mm
Wave Height 12mm Transfer speed 0-1.2m/min
PCB Conveyor Height 750±20mm Air source 4-7KG/CM2 12.5L/Min

 

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