NeoDen NDI-J Axial Jumper Inserter

Features

• High Efficiency & Labor Savings: Connected fully automatic substrate transmission, saving labor.
• Uncompromising Precision: Imported high precision drive screw and AC servo motor drive to ensure accuracy.
• Smart Quality Control: Identification of badmarks, equipped with automatic recognition function for defective PCB boards. The bad board recognition system skips defective boards in <1 second, saving time and materials.
• Robust Construction: High rigidity integrated base, high stability during high-speed operation.
• Flexible Design: Configure jumper workstation that is compatible with insertion jumpers.
• Industrial Safety: Photoelectric protection module to prevent personnel injury.

Specification

  

Parameters	Model: NDI-J	Insertion Accuracy	0.01 mm
Theoretical Speed	0.16 seconds/point	Insertion Direction	Parallel 0°, 90°, 180°, 270°
Component Type	Dedicated for jumpers (5–30 mm)	Component Specs	Lead diameter: 0.4–0.8 mm
Lead Span	Dual-hole distance: 5–30 mm	PCB Clearance	Upper 12mm / Lower 8mm
Lead Trimming Length	1.2–2.2 mm (adjustable)	Lead Bending Angle	5–45° (adjustable)
Max. Board Size	L400×W260mm (left→right)	Insertion Area	Max. L290 × W260 mm (left→right)
Board Thickness	0.79–2.36 mm (standard: 1.6 mm)	Board Transfer Speed	3 seconds/piece
Board Transfer Height	900±20 mm	Power Supply	220V AC (single phase) 50/60Hz, 1.5KW
Air Pressure/Consumption	0.6MPa / 0.3m³/min	Machine Dimensions	L1800 × W1500 × H1810 mm
Machine Weight	Approx. 1300KG

 

Function Configuration

Control System: Windows OS (Chinese/English interface), GUI, LCD display

Drive System: AC servo motor, AC motor

Base Drive Method: Servo motor

Feeder Type: Jumper station

PCB Transfer Direction: Fully automatic: left→right (standard) or right→left (optional)

Data Input Method: USB interface (Excel format)

PCB Auto-Scan System: Vision system captures PCB images; human-machine interaction

AI Programming System: Intelligent programming, completes program setup in 2 minutes

Mark Recognition System: Auto-compensation for PCB size/coordinate deviation

Bad Board Recognition: Skips defective boards in <1 second, saving time and materials

Anti-Error System: Locks and alerts if coordinates exceed PCB range

MES Management System: None

Material Anti-Mix System: QR code verification for feeders and components; halts if mismatch

Remote Technical Support: Engineers provide real-time guidance via remote access

 

NeoDen: A reliable SMT equipment manufacturer

 

factory

 

Company Profile

Zhejiang NeoDen Technology Co., Ltd. has been manufacturing and exporting various small pick and place machines since 2010. Taking advantage of our own rich experienced R&D, well trained production, NeoDen wins great reputation from the world wide customers.

In our global Ecosystem, we collaborate with our best partners to deliver a more closing sales service, high professional and efficient technical support.

We believe that great people and partners make NeoDen a great company and that our commitment to Innovation, Diversity and Sustainability ensures that SMT automation is accessible to every hobbyist everywhere.

 

certification

 

 

 

exhibition

 

FAQs & Support

Q1: How does the system handle line integration and board transfer direction?

A: The machine is equipped with a fully automatic PCB Transfer Direction setup that runs left→right as a standard configuration, with a right→left option available to seamlessly match your current factory workflow.

Q2: What mechanisms are in place to prevent component errors during high-speed production?

A: The machine incorporates a Material Anti-Mix System that utilizes QR code verification for feeders and components, halting production immediately if a mismatch is detected. Additionally, an Anti-Error System locks and alerts if coordinates exceed the designated PCB range.

Q3: How time-consuming is it to program a new PCB layout?

A: Setup is incredibly fast. The integrated AI Programming System features intelligent programming that completely configures your program setup in 2 minutes.

Q4: What kind of technical assistance do you provide for international clients?

A: We offer comprehensive Remote Technical Support where our experienced engineers provide real-time guidance via remote access to keep your line running smoothly.

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